Plan assembly processes realistically but virtually

Planning assembly processes is crucial for efficient and error-free production. But traditional methods, such as physical prototypes or complex cardboard workshops, are expensive and time-consuming. Is there an alternative to realistically test assembly processes before production starts?

Yes — with digital planning tools and virtual reality (VR), you can implement assembly processes right from the planning phase simulate, test and optimize realisticallywithout the need for physical prototypes.

Why is realistic planning so important?

Assembly processes often look efficient on paper — but problems often arise in practice:

• Poor ergonomics: Gripping rooms are impractical, tools difficult to reach
• Inefficient processes: Unnecessary routes, unfavorable sequences or unclear processes
• Lack of acceptance: Workers cannot imagine their new workplace and have reservations
• High costs: Physical prototypes and modifications are expensive and delay the start of production

Realistic planning helps to identify and avoid such problems at an early stage.

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Virtual planning as a solution — testing assembly processes in VR

With VR-supported assembly planning, you can create workplaces and processes directly in a virtual environment test — long before they are physically implemented.

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How does that work?

1. Reproduce a workplace in VR

• Create your layout with ready-made equipment or import CAD data
• Place tools, machines and equipment at their future location

2. Test assembly processes interactively

• Perform the assembly with VR controllers
• Check whether work routes are efficient and components are easily accessible

3. Identify and optimize errors early

• Test different variants without having to build physical prototypes
• Optimize gripping paths, ergonomics and sequences directly in VR

4. Analyze and document processes

• Record movements to evaluate routes and time spent
• Export assembly processes as step-by-step instructions

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The benefits of virtual assembly planning

✔ Cost savings: No expensive prototypes or modifications required
✔ Failure prevention: Problems are identified and resolved at an early stage
✔ Faster planning: Changes can be implemented immediately, without long waiting times
✔ Higher acceptance: Workers can realistically experience and help shape workplaces

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Conclusion: More efficient assembly processes with VR

With virtual planning, you can Realistically test assembly processes, optimize processes and avoid costly errors — completely without physical prototypes.

Test now for yourself how to make your assembly planning more efficient with VR!

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